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Permanent Concrete Patch
Heavy Duty Epoxy Patch
DESCRIPTION: Premium quality, 100% solids epoxy resin binder specifically designed for aggregate filled flooring systems. Contains no solvents (zero VOC) or carcinogens and has minimal odor to assure low toxicity and ease of application. Excellent wetting ability and provides an exceptional bond to concrete surfaces. As an aggregate filled binder, develops high compressive and flexural strength for optimum performance.
SUGGESTED USES:
Moisture tolerant concrete primer
Binder for aggregate filled mortars
Self-leveling slurry binder
Crack repairs
May be used to bond wood, steel, and other dis-similar products to concrete substrate
TECHNICAL DATA:
Solids By Volume 100%
Volatile Organic Content (VOC) 0 lbs/gal
Mixing Ratio 2:1 by volume
Viscosity Low
Pot Life 25-30 min @77°
Application Temperature 40ºF minimum, 100ºF max
Maximum Re-coat Time @ 77° 24 hours
Dry To Touch @ 77°F 6-8 hours
Light Traffic @ 77°F 14-16 hours
Full Cure @ 77°F 7 Days
Complies with ACI Standard 503.1 - 4 and ASTM C-881-90 Type I, II, IV, V, VI and VII. Grade 1, Class B,C,D,E and F. Cures in presence of moisture and humidity. Resin non-crystallizing.
PHYSICAL PROPERTIES OF CURED SYSTEM (cured 7 days at 770 F):
Compressive Strength (psi) ASTM D695 10,000 - 11,000
Flexural Strength (psi) ASTM D790 13,000 - 13,800
Tensile Strength (psi) ASTM D638 7,000- 8,000
Tensile Elongation (%) ASTM D638 5.0
HDT (F) ASTM D648-264 122
Bond Strength (psi) to concrete 400, w/ 100% concrete failure
Water Absorption (% gain) 24 hrs < 1
Shore D Hardness 82
COVERAGE RATE:
| ITEM |
Nominal Thickness |
Average Coverage |
|
Priming |
8-9 mils |
175 - 200 sq.ft./gal. |
|
1:1 Slurry |
32 mils |
50 sq.ft./gal. |
| 1/4" thick sand aggregate trowel |
250 mils |
6.4 sq. ft. /gal. |
| 1/2" thick sand aggregate trowel |
500 mils |
3.2 sq. ft. /gal. |
DIRECTIONS FOR USE:
Follow general surface preparation and application procedures specified in ACI 503.1-4.
CONDITIONS TO AVOID:
Do not apply to concrete less than 30 days old.
Do not apply to concrete with curing or sealing membranes.
Do not apply to base concrete at a temperature less than 500 F.
SURFACE PREPARATION:
Concrete surfaces must be structurally sound and free from contaminants such as dust, oil or dirt. Surfaces must be shot blasted or mechanically abraded to achieve a minimum 5 mil profile. Coated surfaces must be mechanically cleaned and abraded with 60-80 mesh sandpaper and approved by the manufacturer before coating. A calcium chloride test is recommended and hydrostatic pressure must be <5psi before epoxy coatings application. Free-standing water must be removed.
MIXING:
Thorough and complete mixing is critical, a Jiffy mixer is recommended. First mix each component separately. Proportion each component at the ratio of 2 parts A (resin) to 1 part B (hardener) by volume or, if using 1-gallon kits, pour all of Part B (hardener) into Part A (resin) and mix at 400-600 RPM for 3-5 minutes. In case of pigmented material, no stripes or color variation should be visible. Use an up and down motion, scraping the mixing container sides and bottom. Mix no more material than may be applied in 20 minutes.
RESIN REQUIREMENT:
|
Description |
Nominal Thickness |
Coverage |
Resin Required |
|
Priming |
8-9 mils |
175-200 sq.ft/gal. |
175-200 sq.ft./gal. |
|
1:1Slurry |
30 mils |
50 sq.ft./gal. |
40 sq.ft./gal. |
|
5:1 Mortar, ¼" |
250 mils |
6.4 sq.ft./gal. |
32 sq.ft. /gal. |
PRIMING:
Prime surfaces with patching compound by roller, brush or squeegee. Normally applied at a rate of 175 - 200 sq.ft. per gallon. Application of mortar can proceed while primer is still wet. Allow primer to become tacky before applying a slurry or mortar.
MORTARS AND GROUTS:
Mix parts "A" and "B" thoroughly first, then add 3-7 parts suitable aggregate (such as B-23 washed river rock) and mix until the aggregate is completely wetted and uniform. Apply by trowel to desired thickness. Chemical resistance and appearance is enhanced by applying a neat coat of patch over the cured mortar prior to top coat application. Note that product working life is extended when mixed with aggregate, dependent on batch size and temperature.
SLURRIES:
Mix parts "A" and "B" thoroughly first, then add 1 part by volume suitable slurry filler (such as "marble-white") and mix until uniform. Apply the slurry by squeegee.
CRACK REPAIRS:
Ultimate Patch is suitable for repairing of cracks in concrete slabs. It may be poured or injected.
CHEMICAL RESISTANCE GUIDE: (Splash and spillage)
Reagent Rating/Comment (Legend)
Xylene E E = Excellent
Toluene E
1,1,1 Trichloroethane E G = Good
MEK G
EB (Ethylene Glycol Monobutyl Ether) F F = Fair
Ethyl Alcohol F
Methyl Alcohol G
Water (de-ionized) E
5% Detergent Solution E
10% Sodium Hydroxide E
50% Sodium Hydroxide E
10% Sulfuric Acid E
70% Sulfuric Acid G
10% Hydrochloric Acid E
5% Acetic Acid G
10% Acetic Acid F
Skydrol F
Synthetic Gasohol E
